Services-Polymer Injection Molding

Overview

The Federal Group provides comprehensive capabilities for the design and molding of high-precision polymer injection molded components for demanding applications. Our capabilities address the full range of component sizes, with typical shot sizes from 1 gram to 200 pounds. Our facilities offer ISO certification, clean room and ambient environments, and comprehensive redundancy and disaster recovery strategies. This allows us to provide efficient technology solutions aligned to our clients’ specific requirements.

Applications

The Federal Group provides polymer injection molding solutions for a wide range of applications, including medical device, biopharmaceutical, electronic, semiconductor and other technology driven markets. Our broad, flexible capabilities and facilities mirror the demanding requirements of our clients within each of these specialized markets, as well as markets with less demanding requirements. Our polymer injection molding capabilities are suitable for a wide range of applications, including:

Diagnostic – Polymer based solutions for medical diagnostic, DNA screening or forensic applications
Medical device – Polymer-based implantable and non-implantable, cardiac, vascular and diagnostics solutions
Technology – Polymer-based solutions for semiconductor, aerospace, telecommunications and alternative energy applications

Typical Component Specifications

Size

Part shot size from 1 gram to 200 pounds

Tolerances

Exacting tolerances, consistent +/- 0.001” with specific materials

Materials

Standard engineering grade resins
Medical implantable materials
FDA approved materials
USP Class VI materials
Specialized blended materials
Static dissipative materials
Fluoropolymers
Other materials also available, contact the Federal Group

Manufacturing Capabilities

Facilities

Manufacturing sites located more than 30 miles apart for disaster recovery
Ambient and clean room molding
Dedicated R/nase, D/nase and DNA free suite

Equipment

Standard injection molding, liquid injection molding and structural foam
Uniform brand presses for comprehensive system redundancy
Broad range of press sizes for various component sizes

Certifications

ISO 9001-2008 certification
ISO 13485 compliance

Partners

The Federal Group offers comprehensive polymer injection molding services through a variety of Federal Group Member Companies. The Federal Group and our member companies are aligned to provide seamless service to our clients, and focused on lean, flexible manufacturing to enable our clients to achieve a low landed cost.

For More Information

For more information on the advantages of applying Federal Group polymer injection molding capabilities in your product development process, please contact the Federal Group.