Overview
The Federal Group provides comprehensive capabilities for the design and molding of high-precision metal injection molded components for demanding applications. Metal injection molding offers an efficient alternative to precision machining or investment casting. Our capabilities address the full range of component sizes, with typical shot sizes from 0.001 to 100 grams. Our facilities offer ISO certification, clean room and ambient environments, and comprehensive redundancy and disaster recovery strategies. This allows us to provide efficient technology solutions aligned to our clients’ specific requirements.
Applications
The Federal Group provides metal injection molding solutions for a wide range of applications, including medical device, orthodontic, aerospace, semiconductor and other technology driven markets. Our broad, flexible capabilities and facilities mirror the demanding requirements of our clients within each of these specialized markets, as well as markets with less demanding requirements. Our metal injection molding capabilities are suitable for a wide range of applications, including:
- Medical device – Metal-based orthodontics, cardiac, vascular and orthopedic solutions
- Technology – Metal-based solutions for semiconductor, aerospace and telecommunications applications
Typical Component Specifications
Size
- Part shot size from 0.001 to 100 grams
Tolerances
- Exacting tolerances, held to +/- 0.001” to 0.002”, even on radius surfaces
Materials
- Standard range of stainless steel and tungsten alloys
- Latest medical grade titanium versions
- Other materials also available, contact the Federal Group
Manufacturing Capabilities
Facilities
- Ambient and clean room molding
Equipment
- Uniform brand presses for comprehensive system redundancy
Certifications
- ISO 13485:2003 certification
- ISO 94331 certification
Partners
The Federal Group offers comprehensive metal injection molding services through a variety of
Federal Group Member Companies. The Federal Group and our member companies are aligned to provide seamless service to our clients, and focused on lean, flexible manufacturing to enable our clients to achieve a low landed cost.
For More Information
For more information on the advantages of applying Federal Group metal injection molding capabilities in your product development process, please
contact the Federal Group.